Intermediate

Bending Stress Calculator — Beam Flexural Stress

Given a bending moment and a beam cross-section, calculate the maximum bending (flexural) stress using the standard σ = M/S formula — for rectangular or solid circular sections, with step-by-step working.

N·mm

Applied bending moment at the cross-section of interest

Cross-section shape

mm

Horizontal dimension of the rectangular cross-section

mm

Vertical dimension (in the direction of bending)
Maximum bending stress (σ)
0.012MPa

Stress at the extreme fibre of the cross-section (N/mm²)

Section modulus (S)
83,333.33 mm³
Moment of inertia (I)
4,166,666.67 mm⁴
Distance to extreme fibre (c)
50 mm
Cross-sectional area
5,000 mm²
Bending stress in GPa
0.000012 GPa
Cross-section shape used for moment of inertia
Step-by-step calculation
1

Moment of inertia (rectangle)

I = b·h³/12 = 50 × 100³ / 12 = 4,166,666.67 mm⁴
2

Distance to extreme fibre

c = h/2 = 100 / 2 = 50 mm
3

Section modulus

S = I/c = 4,166,666.67 / 50 = 83,333.33 mm³
=

Bending stress

σ = M/S = 1,000 / 83,333.33 = 0.012 MPa
Step by step
  1. 1

    Moment of inertia (I, mm⁴)

    50 × 100³ ÷ 12 = 4,166,666.67
  2. 2

    Distance to extreme fibre (c, mm)

    100 ÷ 2 = 50
  3. 3

    Section modulus (S, mm³)

    4,166,666.67 ÷ 50 = 83,333.33
  4. 4

    Bending stress (σ, MPa)

    1,000 ÷ 83,333.33 = 0.012
Results are estimates for general information only and are not professional advice — always verify important results independently before relying on them. Read the full disclaimer.
Quick answer

How does this calculator work?

Maximum bending stress σ = M / S (MPa), where M is the bending moment (N·mm) and S = I / c is the section modulus. For a rectangle: S = bh²/6. For a circle: S = πd³/32. The result is the peak stress at the outermost fibre; compare it to your material's allowable stress.

Formula
σ = M / S • S = I / c • Rectangle: I = bh³/12, c = h/2 • Circle: I = πd⁴/64, c = d/2
How this is calculated

When a beam is subjected to a bending moment M (in N·mm), internal stresses develop across the cross-section. The outermost fibres carry the highest stress — tension on one side and compression on the other — and the neutral axis at the mid-plane carries zero stress.

The maximum bending stress σ (in MPa = N/mm²) is given by **σ = M / S**, where S is the section modulus (mm³). The section modulus combines the shape's resistance to bending: S = I / c, where I is the second moment of area (moment of inertia, mm⁴) about the neutral axis and c is the distance from that axis to the extreme (outermost) fibre.

For a **rectangular section** b × h (width × height, with bending about the horizontal axis): I = bh³/12 and c = h/2, giving S = bh²/6. For a **solid circular section** of diameter d: I = πd⁴/64 and c = d/2, giving S = πd³/32. This calculator assumes a homogeneous, elastic material and pure bending with no shear or axial loads. For combined loading (shear + bending, eccentric loading, composite sections), use the appropriate analysis for those cases.

Frequently asked questions

This calculator uses N·mm for the bending moment and mm for dimensions, producing stress in MPa (N/mm²). To convert from kN·m to N·mm, multiply by 10⁶. For example, 1 kN·m = 1,000,000 N·mm.

For a simply supported beam of span L with a central point load P, the maximum bending moment at mid-span is M = P × L / 4. For a uniformly distributed load w per unit length: M = w × L² / 8. Use a beam bending moment diagram calculator for other load configurations.

Typical values: mild steel ~165–250 MPa, structural steel grade S275 ~275 MPa, aluminium alloy 6061-T6 ~240 MPa, wood varies from ~10–40 MPa depending on species and grade. Always divide allowable values by an appropriate safety factor per your design code.

Also known as

flexural stress calculator
beam bending stress formula
section modulus calculator
beam moment of inertia
structural beam stress
rectangular beam stress
sigma equals m over s

APA

TG we-Calculate Editorial Team. (2026). Bending Stress Calculator — Beam Flexural Stress [Online calculator]. TG we-Calculate. https://we-calculate.com/calculator/bending-stress-calculator

Chicago

TG we-Calculate Editorial Team. "Bending Stress Calculator — Beam Flexural Stress." TG we-Calculate. 2026. https://we-calculate.com/calculator/bending-stress-calculator.

IEEE

TG we-Calculate Editorial Team, "Bending Stress Calculator — Beam Flexural Stress," TG we-Calculate, 2026. [Online]. Available: https://we-calculate.com/calculator/bending-stress-calculator

BibTeX

@misc{wecalculate_bending_stress_calculator, title = {Bending Stress Calculator — Beam Flexural Stress}, author = {{TG we-Calculate Editorial Team}}, howpublished = {\url{https://we-calculate.com/calculator/bending-stress-calculator}}, year = {2026}, note = {TG we-Calculate} }

Did this calculator help you?